Stop Wasting Air & Start Saving Money with Griffin Air Systems
Key Benefits from Recent Air Leak Surveys:
✅ Energy Savings: Recent customers have saved over £100,000 annually. ✅ Leakage Reduction: Sites reduced air leaks by up to 35% ✅ Quick Payback: Most clients recover repair costs in months.
Why It Matters
✔ Immediate financial savings once repaired ✔ Reduced energy waste = Lower operating costs ✔ Extended equipment lifespan = Fewer maintenance issues ✔ Increased sustainability = Lower carbon footprint
Case Study: National Bus Company – Compressed Air Leak Survey
Client: One of the UK’s largest national bus companies Service Provided: Comprehensive compressed air leak detection and energy efficiency survey Sector: Transport / Automotive / Fleet Maintenance
Background: Why Air Leak Detection Matters
Compressed air systems are critical to the operation of bus depots – powering pneumatic tools, lifts, brake testing equipment, and cleaning stations. However, air leaks are a common and costly problem, wasting significant energy, reducing system efficiency, and increasing compressor wear and tear. It’s estimated that up to 30% of compressed air produced in industrial systems can be lost to leaks if not regularly maintained.
The Challenge
The client wanted to reduce energy consumption and improve the sustainability of multiple depots across the UK as part of a wider energy efficiency initiative. Griffin Air Systems was brought in to:
- Identify and quantify compressed air leaks
- Reduce overall air loss and energy costs
- Extend the lifespan of existing compressor systems
Our Approach: Advanced Ultrasonic Leak Detection
Our experienced engineers carried out comprehensive compressed air leak surveys at each depot using ultrasonic detection technology. This advanced equipment can identify even the smallest leaks – including those hidden in high-noise or hard-to-reach areas.
Step 1 – Consultation & Planning
We began with an initial consultation to understand the layout and operation of each depot’s compressed air system.
Step 2 – Network Mapping
The entire compressed air network – pipework, fittings, valves, hoses, and connected equipment – was mapped to ensure full coverage.
Step 3 – Real-World Leak Detection
Surveys were carried out during normal operating hours, allowing leaks to be identified under real-world working conditions.
Findings
The surveys revealed a number of recurring issues, including:
- Worn fittings
- Cracked hoses
- Improperly sealed joints
- Redundant lines still connected to the system
In one location alone, over 25 individual leaks were identified – equating to a significant amount of wasted energy and increased compressor runtime.
Results & Impact
Upon completing the surveys, Griffin Air Systems provided each depot with a detailed report outlining the location, size, and estimated cost impact of each leak. Recommendations were made for immediate remedial action, as well as longer-term preventative measures, such as:
- Improved maintenance schedules
- Staff training
- Investment in more efficient piping layouts
The client has already begun implementing our recommendations, with early results showing measurable reductions in energy consumption and compressor cycle times. In several depots, the anticipated savings are projected to exceed many thousands of pounds, offering a ROI of as little as 6-months for many sites. Across all sites, the actions we identified and implemented led to an annual reduction of 84 tons of CO₂ and electrical cost savings exceeding £100,000.
Start Saving Energy Today
Griffin Air Systems’ work has not only delivered clear operational benefits but also helped the bus company take further steps toward its environmental goals by reducing carbon emissions associated with wasted energy. Are you ready to reduce your energy costs and uncover hidden air leaks? Contact our expert team to schedule your site survey today! [Get in Touch]